[Basic Knowledge] Heat Treatment Processes and Microstructural Features of Common Fastener Bolts


Common fastener bolts are typically made from medium-carbon steel and medium-carbon alloy structural steel. Their heat treatment generally involves quenching followed by tempering, or through‑hardening (quenching plus high‑temperature tempering), resulting in a tempered sorbite microstructure. Due to variations in carbon content and cooling rates, the tempered sorbite may contain a small amount of ferrite; for bolt microstructures, minimizing ferrite content is desirable, with a recommended limit of no more than 5% for high‑strength bolts.

The white blocky and acicular structures in the sorbite microstructure are ferrite, as shown in the figure below.

Tempered sorbite exhibits excellent toughness and ductility, while also possessing high strength, thereby delivering superior overall mechanical properties.

Below are the heat treatment processes and microstructural features of several common carbon steel grades.

 

I. Carbon Steel Bolts

 

Material: 25 steel bolt

Heat Treatment: Quenching + Tempering

Quenching: 900°C for 40 minutes, quenched rapidly in oil.
Tempering: 420°C, 90 min, water quenching

Microstructure: Sorbite + Ferrite

Tempered microstructure of 25 steel bolts at 400× magnification.


Material: 35 steel bolt

Heat Treatment: Quenching + Tempering

Quenching: 850°C for 45 minutes, quenched rapidly in oil.
Tempering: 500°C for 90 min, water quenching

Microstructure: Sorbite + Ferrite

Microstructure of 35 steel after quenching and tempering, 500×

 

Material: 45 steel bolt

Heat Treatment: Quenching and Tempering

Quenching: 840°C for 40 min, quenched rapidly in oil.

Tempering: 520°C, 90 min, water quenching

Microstructure: Sorbite + Ferrite

Metallographic structure of 45 steel bolts after quenching and tempering, magnification 500×.

 

II. Alloy Structural Steel Bolts

 

Material: 35CrMo steel bolt

Bolt strength: Grade 10.9

Heat Treatment: Quenching and Tempering (Quenching + High-Temperature Tempering)

Quenching: 880°C for 40 min, quenched rapidly in oil; Tempering: 520°C for 90 min, water‑quenched.

Microstructure: Sorbite + Ferrite

Tempered sorbite microstructure of 32CrMo steel bolts, magnified 500×.

 

Material: ML40Cr bolt

Bolt strength: Grade 10.9

Heat Treatment: Quenching and Tempering (Quenching + High-Temperature Tempering)

Quenching: 880°C for 45 minutes, quenched rapidly in oil.

Tempering: 480°C for 90 min, water quenching

Microstructure: Sorbite + Ferrite

Tempered sorbite microstructure of ML40Cr steel bolts

 

Material: 40Cr steel

Bolt strength: Grade 8.8

Heat Treatment: Quenching and Tempering (Quenching + High-Temperature Tempering)

Quenching: 880°C for 45 minutes, quenched rapidly in oil.

Tempering: 520°C, 90 min, water quenching

Microstructure: Sorbite after tempering

Tempered sorbite microstructure in the core of 40Cr steel bolts

 

Material: 42CrMo steel bolt

Bolt strength: Grade 10.9

Heat Treatment: Quenching and Tempering (Quenching + High-Temperature Tempering)

Quenching: 860°C for 45 min, quenched rapidly in oil.

Tempering: 520°C, 90 min, water quenching

Microstructure: Sorbite + Ferrite

Tempered sorbite microstructure of 42CrMo steel grade 10.9 bolts

 

Material: 42CrMo steel bolt

Bolt strength: Grade 12.9

Heat Treatment: Quenching and Tempering (Quenching + High-Temperature Tempering)

Quenching: 860°C for 45 minutes, quenched rapidly in oil.

Tempering: 480°C, 90 min, water quenching

Microstructure: Sorbite after tempering

Tempered sorbite microstructure of 42CrMo steel grade 12.9 bolts

 

The heat‑treatment process and the resulting microstructure of fastener materials directly determine the bolt’s safety, reliability, and service life; therefore, a basic understanding of these factors is essential when selecting fasteners or designing product structures.